Is it possible to solder or glue Titanium?

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Aluminum: about 2,8g/cm^3
Titanium: about 4,5 g/cm^3
Steel: about 7,8 g/cm^3

The main issue about Titanium is it's extreme resistance against corrosion.
Some manufacturers give a 100 year warranty on this issue 😀.
The mechanical issues depend on the alloy chosen. Generally, it can be compared with steel.
Interesting about Titanium: It is an exremely bad heat conductor. You can cut a Titanium sheet with an angle grinder (will produce wonderful white sparks 😀) and touch the sheet 10 cm apart without getting burnt.
 
0.5mm is not enough area for epoxy to work well, even with the ultra-high strength compounds. Unless you are one of the best in the world, welding them will only produce molten blobs. But all may not be lost...

If you broke the frame at the bridge, you could attempt to create a new bridge using some kind of patch that is shaped to look good and will bond all the front surfaces of the bridge wires. Sand the back of the patch and the front of the bridge wires with the finest emory paper and use a good epoxy, maybe even something that is filled (see below). Clamp with a small locking pliers using thin cardstock as protective layer. After setting and about 1/4 to cure, add more layers of epoxy to surround the bridge wires and form a tunnel for the wires.

At one of the recumbent bike races a few years back, one guy broke his frames and fixed them this way. Epoxy is good stuff if you remember that it is not a structural material, but something that merely prevents motion of structures. Some epoxy is filled with structural material like steel or aluminum powder. This makes it stronger and nearly structural. It is good for filling small gaps between structures. I've fixed a snapped bike frame during a race this way. Inside connector tube was slightly small so created a filled epoxy by using some available roadside sand to create a type of "concrete". Outside connector was oversize so used more sand filled epoxy between it and frame. Worked well enough to finish the races.

🙂ensen.
 
Perhaps spot welding is the technique for joining such pieces?

Alternatively, depending on where the break occurred, perhaps you could consider fabricating a small sleeve with setscrews that would hold the unattached ends?

My wife has some titanium eyeglass frames. The only joints I can recall that would be welded on hers are at bridge supports. In this location I dont know that my suggestions would be too helpful.

We also invested in these frames based on titanium’s durability. This is somewhat disturbing.

Check out this link:

http://www.rti-intl.com/tag/weld.htm

also this one:

http://www.deutschetitan.de/eng/profi/kb11.html

If you try the epoxy route, you might consider using a fillet or two of stainless steel wire across the junction to add some rigidity.
 
Back in the days of the Soviet Union, the only place in the world that could that could reliably weld titanium was the Soviet submarine works near Vilnius. However, there was a healthy black market in (of all things) titanium ice-screws that were made after hours and sold to get foriegn currency. They were in high demand by western mountaineers. I remember seeing a few a friend brought back from Nepal wre he had bought them from a Polish mountaineer. When returning through US Customs, he was stopped and questioned about them. It wasn't illegal to bring them in, the CIA just wanted to borrow them for a few days presumably to do some kind of chemical analysis, since the material was the same as used on Soviet submarine hulls.
 
It seems like I have to buy some nye glasses

Hi Jan (do You remember...?)

No You don`t have to!

Call a dental laboratory and ask if they have a (spot) laser welder machine (today those are quite common in good dental laboratories).

Look at the yellow pages - I´m sure there are many and some might be even in the same town or the same quarter.


Laser welding Titanium works excellent (due to the bad heat conduction it`s the ideal material)!
Do a google search with the keywords: dental welding laser Titan (or titanium) and You`ll find enough information about this!

Usually dental technicians are helpful guys (I´m one 😉 ) and happy when they can try their skills on other things as just the usual stuff.

With some luck this takes only 5 minutes and maybe cost You almost nothing (bring them some sweets for the coffee break and probably You almost won😉 )
 
Hello again cocolino. Nice to hear from you again🙂
And thanks to all for all the suggestions on, how to solve this problem. I think I will got for the "dentist method" suggested by cocolino. I will keep you informed🙂

Maybe someday this come in handy, if we attempt to make Titanium enclosures for our diy-amplifiers 😀
 
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