Pioneer SX-680 FM Problem

To all vintage enthusiast & FM experts, I had this unit on my bench for a while now.
When I feed the unit (via Variac) 60 VAC the FM band is perfect, low noise, sensitive station tuning even without an antenna.
No stereo light (sound is only present when pressing the mono button).
As soon as I plug it directly to 120 V there is distortion & noise all across the FM (stations are still there but much lower sound quality & garbled).
AM & all other inputs are working fine.
The 76 Khz signal on PA1001A demodulator is present until the a certain voltage threshold then it disappears.
The majority of the elect. capacitors have been replaced, perhaps it is a power supply issue or one or more components that are failing beyond a certain voltage. Looking for other opinions. Thanks
 
What are the supply voltage on the pa1001 when it is working and then not working.
Please see attached voltages taken when the unit is at full AC
 

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In AM mode those chips have no IF signal applied, however the voltages look about right.
My 780 uses the same chips. You may have to scope the IF signal going into the PA3001
It could be a bad capacitor or something starts oscillating at higher supply voltage.
There is a 13.8 v regulator that is a zener and npn transistor. This will be on a small heatsink that will get hot.
 
In AM mode those chips have no IF signal applied, however the voltages look about right.
My 780 uses the same chips. You may have to scope the IF signal going into the PA3001
It could be a bad capacitor or something starts oscillating at higher supply voltage.
There is a 13.8 v regulator that is a zener and npn transistor. This will be on a small heatsink that will get hot.
The voltages on 2SD712 are very close to SM (within half volt), most of the capacitors (electrolytic) have been replaced.
Something puzzles me on the FM front end: the voltage on the Drain of the dual gate mosfet is 11.6 V (it supposed to be 10.2 V) & only when I reduce the AC, to obtain such voltage the FM works fine. My analog scope bandwidth is up to 100 Mhz.
 
Just tested my sx -780, the front end works well from 6 to 18 plus volts. I did not go higher for fear of killing it. The pa1001 and 3001 should not go higher then 13 but will work on less.
The front ends look identical.
Further along you have a npn IF amp mine has a HA1201. If you scope the output from the transformer you should see a clean 10.7mhz sine with fm mod on it.
 
There is a power wire to the front end that goes on when the selector is on FM. I put power here after pulling the wire leaving the IC's on the 13.5v regulator. The IF amp transistor could be oscillating at full power. This is after T1 which is fed by the 2SC535 mixer.
 
There is a power wire to the front end that goes on when the selector is on FM. I put power here after pulling the wire leaving the IC's on the 13.5v regulator. The IF amp transistor could be oscillating at full power. This is after T1 which is fed by the 2SC535 mixer.

One of my tests consisted on pulling the red 13.6 VDX from the FM front end completely & feeding the FM front end board with a clean DC battery, but again that did not solve the problem. Yes there could be problems with the local oscillator and that transistor involved that you mentioned. But if I read carefully the specsheet of the PA3001A & PA1001A I notice that if the input signal is not high enough or that signal is detuned, the chip will actually shut-off and not let stereo pass altogether. More tests will be required. I have also a spare SX-580 that I can compare to. I will try scoping & probably post some pictures to share.
 
Bypass the IF amp transistor, it should still recieve strong stations. This transistor is on the main tuner pcb around the ceramic filters.
If you have a ksa1815 you can try that there.
There is a pot to set the local osc at 76khz to lock in stereo reception. If that is the problem mono is still clear.