Safely lowering transformer secondary voltage output

Hi,
I have a salvaged EI transformer from old boombox. AC voltage details are as follows

transformer.jpg

  • 235 AC input at primary
  • There are three isolated secondary windings (0-5 v) (13/10.7 -0- 10.7/13 v) (40.7-0-40.7 v)
  • The middle one has multiple voltage with common center tap
  • I need approx 25-0-25 or any range between 20 to 30 v center taped for example 30-0-30 will also do.
  • When I measure secondary voltage by connecting multimeter prongs to output shown in two cyan color dots I get 0-23.7 v


My questions are
1) Can I buck the transformer by using one of the isolated secondary winding of lower voltages (A or B) ?
2) What if I discard the center tap of winding B shown in middle (10.7/13 v ) and short two 10.7 v points to use as center tap ? See pic below ... What voltage I will be getting ?
mod.jpg


thanks and regards.
 
I don't understand question 1. Connecting a secondary winding in series with the primary will probably lead to insufficient insulation from the mains, as the insulation between the secondary windings will not be designed to handle full mains voltage (including the voltage peaks that can occur on the mains).

2) will blow out the mains fuse (if any) or overheat the transformer.
 
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A solution to lower voltages is to use LC filtering instead of just C. The costs will be higher than buying the right transformer (in general). IMHO you have the bad luck most of us have when finding a beautifully made multiwinding transformer: is just is not the right one for your application. Never throw such transformers away as there will come a day they can be used.

Or do the brave thing, change your project to the transformer you have. You haven't mentioned what currents the windings can deliver but it seems a good candidate for a chipamp of normal output power with a tube input stage. 2 x 13V AC so +/- 16V for the chipamp, 80V AC so 110V DC for the tube and 5V AC so about 6V DC for its filament (test this). If the boombox used that 2 x 40V and 5V for a VFD display it is wise to first check/test maximum output current (or its service manual).
 
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I'm no expert on transformer construction but as far as I know, there is normally an extra layer of insulating material between the primary and the rest. It has to withstand over 2 kV of peak voltage because of possible peaks on the mains (lightning strikes, inductive effects when large loads are switched off), or over 4 kV of peak voltage when it is meant for equipment without protective earth.
 
Hampering that when not experienced/qualified is not the best of ideas. It can be done, certainly in India but then by a transformer winder.

If the project as it is needs a 2 x 20....30V center tapped transformer the shortest path to success would be finding a 2 x 20...30V one of the right ( = overdimensioned) VA rating.
 
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Hi. If you can access to individual wires of center tap, you can split that winding to two separate 0-10,7-13V and then use that to buck down 40v windings. But question is what current these windings can supply and how much current you need. You may test current by trying to load a winding with resistor and see how much voltage drops. I think 10 percent voltage drop means winding can handle the current you loading with resistor now, but don't increase it more. Current handling also can be determined visually , by wire diameter, coming from secondary windings. Again, if you see a enamelled wires coming from winding, not bare flexible wites, soldered inside transformer and hidden under insulation.
 
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