A triplet of wire: Is twisting or braiding superior?

G'day Guys,

A question of construction theory here.

If was has a triplet of wires to be dressed eg: a centre tapped transformer secondary or the +Ve/GND/-Ve wiring from a PSU to an amp board.
Which is the superior approach.

A) To braid the 3 wires together: This looks to me like a superior solution to me as it appears to keep the wires more at right angles to eachother.
B) Twist all 3 together

I notice I don't see braiding in typical big brand AV amps that I salvage but I am guessing this is a cost factor.
 
Here’s a Sunfire 300/2 amp at first opening to clean/adjust everything and it has a goss band around the Toroid as well
the braided wiring coming from the factory
 

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G'day Guys,

A question of construction theory here.

If was has a triplet of wires to be dressed eg: a centre tapped transformer secondary or the +Ve/GND/-Ve wiring from a PSU to an amp board.
Which is the superior approach.

A) To braid the 3 wires together: This looks to me like a superior solution to me as it appears to keep the wires more at right angles to eachother.
B) Twist all 3 together

I notice I don't see braiding in typical big brand AV amps that I salvage but I am guessing this is a cost factor.
Braiding the wire will require longer initial lengths of wire to get a desired length of the braided product. With twisting, that shortening effect will be less pronounced. So if minimizing wire length is important, then I'd go with twisting the wires.
 
A cordless drill makes making twisted wiring very easy, and you get very neat results with pairs and triples usually. Top tip is to keep good tension on the wires while twisting and then reverse the drill for a short burst to relieve the twist before removing tension - less likely to all kink up if you do this, especially for long cables.
 
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Heatshrink solves the unwinding problem with flexible wire. Just need to hold ample torque and tension on the wire until the heat shrink has cooled. Running under cold water after heating makes quick work of that. Final twisted wires look nice and the twisted heatshrink combo is still very flexible.

https://www.diyaudio.com/community/...re-register-your-interest.390509/post-7768639

Top wire is three strands, cooled under cold water before being released to relax. Bottom two wire twist was released while heat shrink was still hot (not running under cold water) and the wire unwound a lot since the heat shrink was super flexible. Heatshrink used below is XHF 3/8" 3:1 marine grade.

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But braiding looks really nice! Electrical performance is likely a small bit worse than twist, but probably of no amount for audio that you could measure.
On the other hand, there will be many posters that will claim a significant difference in sound.

Appearance +
Difficulty -
Ruggedness +
Sound =

All subjective.

My 2 cents.
 
Little trick, use heatshrink with glue. Aliexpress has them, local shops probably too.
You can buy it at Mouser, Digikey, and other distributors of electronic parts as well.

But braiding looks really nice! Electrical performance is likely a small bit worse than twist, but probably of no amount for audio that you could measure.
I'm almost willing to bet that I'd be able to measure a difference between twisting and braiding. If the wiring harness is between the mains transformer and the power supply, I'm sure I'd be able to pick up a difference in mains hum. If the harness connects from the power supply to a power amp, I know I can measure a difference in THD between tightly coupled supply wiring and not-so-tightly coupled supply wiring. Whether braiding is coupled enough that the difference is immeasurable is the question.

But then again, I also work at hum and distortion levels that are remarkably low.

Tom
 
I vote for twisting too as it has less loop area than braiding.

However, looking at many pictures of diy projects on diyAudio, braiding is still much, much better than the random array of loose wires that is commonly seen in many projects. 🙂