Aluminum panel finishing methods

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Does anyone know how a satin finish is achieved on aluminum panels. Is it done chemically ( which one ) or by sand / glass bead blasting ?
I've seen very variable results with blasting methods.

A question on brush finishing.How do we get particles generated by the process from getting back on to the metal sheet and digging into the surface .
Thanks.
 
ashok said:
Does anyone know how a satin finish is achieved on aluminum panels. Is it done chemically ( which one ) or by sand / glass bead blasting ?
I've seen very variable results with blasting methods.
Glass bead blasting with relatively low pressure gives semi-shiny satin finish. Too high air pressure on blasting results rough surface, more like sandblast-look.
 
Thanks for all the replies.

I did forget about the steel wool and Scotch pad methods.
It's troublesome trying to clear off small surface defects first. I guess the sheet will have to be milled to take away a significant layer to get a perfect surface to work on.

I've never tried anodising at home. Might be a good idea to experiment with that. Easy to get all the chemicals over here.
I read about using vegetable dye's . Don't they fade with time in sunlight ? Even indirect sunlight ?

Has anyone seen the Metal Plating Bible found here http://www.metalplatingbible.com/

Is it a comprehensive ,detailed , practical book ?

Cheers.
 
Sanding is what I use. If you want a brushed look, use 60-100 grit sandpaper in a belt sander. If you don't have a belt sander, use a sanding block and only use linear back and forth motion. This will get rid of all but the deepest gouges in aluminum. It sounded way to harsh when I first heard of it but I've used it many times with uniformly good results. For a satin finish, go to finer grit; 230-320 or even higher grit.

I've looked at anodizing and may still eventually try it. The thing that holds me back is the thought of having a pretty large vat of sulphuric acid (diluted, but still 50% strength) sitting in my basement. I would certainly think much harder if there were kids in the house.

Denis
 
Belt sanding may be too aggressive and wear down the corners. I recommend progressively using fine sand paper, then Scotch Brite, purple then green (or just worn purple). With some practice laying the Scotch Brite down on a flat surface and evenly dragging the aluminum face completely across it in one direction, a very nice satin finish can be had. And using only Scotch Brite has the advantage that mistakes are easily polished out, so practice away.
 
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