BIAS setting problem on amplifier

Hi everyone !

I have designed the attached schematic in NI multisim. Everything works brilliant on the simulation software.
I have done a test pcb as well and built the amplifier. After some errors repaired (reversed cap, reversed diode - was my mistake) I have managed to have the amp playing music.

Anyway, something is wrong on the BIAS adjust section. I can't adjust the BIAS from the trimmer although in the simulation it works perfectly.

With no load connected to the output, when powering up I get around 50mA current for 20-40 sec and after that the current goes to 0.35Amp constant.
With the load connected to the output, it draws 0.35Amp.

Can you please help ?

Kind regards,
Julian
 

Attachments

  • Katherine_100AS.png
    Katherine_100AS.png
    76.2 KB · Views: 253
Have you checked the components around--BD139 ?
Yes, I did. Everything is fine. I have used 1% tolerance resistors as well.

I was wondering if there's anything to do with the CE capacitor value of BD139. Couldn't find any specific info online.
Are you sure the amplifier isn't oscillating?
I was thinking about that. Might sound silly but how can you test that ? Decoupling caps on the CB predrivers ?

Regards
 
I'm just looking at how it's connected. If voltage at R76 / T36 junction rises, voltage to the base of T29 will rise causing voltage to the base of T25 to go negative, increasing collector current through T25, raising drive current to the output stage. I think this is backwards to what you want. Maybe this is becoming partially active as it warms up?
 
Quote- "but how can you test that "-- I take it you don't have a scope ?


In that case have you a sensitive AC millivoltmeter ?


Not the low volts on a digital multi meter which is useless for accurate HF measurement due to low bandwidth and RF pick up which I found early on in life when I worked in telecommunications.


But a genuine AC millivoltmeter of high bandwidth .


This will show up oscillations if a scope is not available.


If not just use your digital meter on AC but be prepared for a highly inaccurate reading --in other words it will just give a rough indication or if severely bandwidth-limited no indication .
 
Many thanks to all of you gentlemen.

I have increased to 220pf the caps on T32, T33 and I have 40mA now on idle. It stays cold, no worries.

So, it was oscillating initially.

Still can't adjust the BIAS. Vdrop on 0.33R resistors is 1.2mV.

If I'm not wrong it should be around 2.5mV. Should I consider changing values of R65/R64 ?

It plays clear after 2.5mV is reached on emitter resistors.

Regards
 
I was thinking about that. Might sound silly but how can you test that ? Decoupling caps on the CB predrivers ?

Check if the resistor in the Zobel network is heating up, if it is, then there's oscillation.

I'd probably suggest starting by increasing the VAS compensation. 10pF is going to be too small. Try 100pF and then go down from there.

One thing you can try in your sim is feeding in a square wave, bypass DC blocking capacitors when you do this. If you see any ringing on the edges of the square wave, that's a problem
 
@jwilhelm Thank you for your suggestion. Will do that.

@jaycee The resistor in the Zobel network isn't heating up. It works now, still have to put it on a scope.

Regarding the BIAS problem, in the simulator I have measured Vce and I across T31 and I have got results as in the attached photo.

On the test pcb I have measured Vce 1.36V for the same T31.

Something is not right. 🙂
 

Attachments

  • CE-BIAS.png
    CE-BIAS.png
    46.7 KB · Views: 97
Can you give me a reason why you have a BD139 in this position ?
It requires a good bit of current to achieve a small hfe.


Most of the JLH/D.Self designs use a 100ma BJT ,your current through it shows just under 5ma ,something like a BC548 etc would be more appropriate and be more controllable.


If I am missing something here please elaborate ?