Classic Aleph Amplifier for Modern UMS Chassis Builder's Thread

After a delay working on another project ... at long last I finally had a chance to get back to my Aleph 60 for a little while. It's still not done... but I wanted to do a few measurements before I buttoned it up. These are (as the title in a few of the graphs say) playing around. I don't even remember the bias I originally set. I just got it hot...

The AC Gain is 50% by the method described in the guide. For those that like measurements... here ya go! I thought it was pretty cool that the 1% distortion point was... you guessed it ... 60W (8R).

Note... I am just getting familiar with measurements. So, take these with a bucket of salt. They make sense, so I'm posting them. I also ensured a high level of repeatability. I trust them, but ... you may not. If I find any errors as I learn more, I'll certainly say something. tl;dr - they're correct to the best of my knowledge and ability.

I am tickled to death with the "Wretched Excess" PSU and the A60. I had to "go deep" to try and find any 60Hz and harmonics. It's quiet.

In no particular order.... Thank you to:

@rhthatcher - You DA MAN!
@Extreme_Boky and @TungstenAudio - I took all the teachings to heart. I am still not sure that I completely understand it all ...
@Zen Mod the Mighty and the ever-guiding and kind @6L6 for keeping a fella like me between the ditches...
@Ben Mah and @Dennis Hui for measurement guidance and just being awesome.

Last, but not least - @Nelson Pass - :worship:

I'm sure I've unintentionally left someone out. Apologies. I've been inspired (stolen ideas shamelessly) from so many people.

I'll post pics once I've done some prettying up. The last pics posted are pretty much the way it still looks.

And... the best measurement of all... it sounds awesome!

I still want to play with AC gain etc... but that will come later.

Here's the noise floor. Yep... it's quiet...

View attachment 1215032

Here's the Power vs THD...

View attachment 1215037

Some 8R distortion measurements. The 2nd Harmonic (negative) is prevalent throughout the power range.

View attachment 1215039 View attachment 1215040 View attachment 1215041 View attachment 1215042 View attachment 1215043

And a few at 4R

View attachment 1215050 View attachment 1215051 View attachment 1215052 View attachment 1215053 View attachment 1215054

More to come... I've had a blast building and learning as I go with this project.

Thanks to all!

:grouphug: :cheers:

Look at you reaching for the sky. Well done!
 
  • Like
  • Thank You
Reactions: 1 users
Official Court Jester
Joined 2003
Paid Member
What do you mean by push? I didn't take it to 100W

Post Title: How to make Kosher Aleph 60




now I see what you have as "Aleph 60"

to have exact one ( and most importantly- declared power @4R load) we need to know few things:

@8R, power envelope for Aleph is limited with voltage envelope- meaning rails

@4R and lower, power envelope for Aleph is limited with current envelope - set by Iq and overall current capability of OS

what I see as difference to original and its dream figure of 100W@4R@1% is simply number of output mosfets (in current arrangement)

to get there, resulting xconductance (dictated by type of mosfets used,value of source resistors and sum number of mosfets) must be equal to original

Aleph 60 is having 6 mosfets up, and 6 mosfets down, sum being 12 mosfets per channel

original IRF244, xconductance close to IRFP240

original source resistors - 1R/3W MOX

but - having place for 4+4 mosfets on your pcb ........................ scenario for making Aleph 60 of it is simple:


instead of IRFP240 (noted in build docs) take IRFP150 (double die IRFP240, thus double xconductance), decrease all source resistors to 0R47; so - at least 3pcs up and 3pcs down, but - heck - populate all 4up and all 4 down

set sum Iq must be in range of 2A5 (number noted in Papa's SM, ignore lower meaning 370mV@1R source resistor; calc sez that 2A5 Iq sits better with declared amp dissipation number)

sum value of paralleled resistors in output sense group - same as in original Aleph 60 (1/6R=0R166)

that way you'll get same or better(if you use 4+4) current capability of OS as in targeted Aleph 60 and reach dream figure of 100W@4R


don't despair - decade ago I helped my dear AR2 to solve a puzzle why his DIY X600 is not having nearly 50% of power; when I realized that DIY X600 package he got from someone is having 1/3 of original number of mosfets, problem was solved

:devilr:

edit: now, when I gave you cheerful and free recipe how to solve missing power case, just to inform you that I bought World's Stash of IRFP150, and that you can have matched quartets only from me, price being measly 258$/quartet

matching made only by night, first quarter of moon, and I was strictly in Virgo mood

:rofl:
 

Attachments

  • ALEPH 60 SERV 004.png
    ALEPH 60 SERV 004.png
    138.8 KB · Views: 87
Last edited:
  • Like
Reactions: 2 users
Official Court Jester
Joined 2003
Paid Member
main question - how on earth you guys think to cool that, one channel being situated on one side/heatsink?

meaning - how big that case/heatsink must be?

edit: for clarity - original Aleph 60 had half mosfet bank (6pcs) on one side/heatsink, second half mosfet bank (6pcs) on other side/heatsink

being there, done that - made my self bunch of never-ending problems (not aware of some important fact just lead to never-ending chain of applied patches for resulting problems) - as Casey did say to my Kid Vale - "Your ambition outweighed your talent"



:rofl:

Luckily - "Talent" is thing which can be polished with efforts and mileage
 
Last edited:
Member
Joined 2018
Paid Member
Normally the A60 with my boards go in a 4U chassis with main board on one heatsink (6 MOSFETs) and expansion board on other chassis with 6 more MOSFETs.

Patrick has the 4u/500, so 4 PCB’s in one big box. I’m sure it’s getting quite a warm - as expected
 
  • Like
Reactions: 1 user
Member
Joined 2019
Paid Member
Post Title: How to make Kosher Aleph 60




now I see what you have as "Aleph 60"

to have exact one ( and most importantly- declared power @4R load) we need to know few things:

@8R, power envelope for Aleph is limited with voltage envelope- meaning rails

@4R and lower, power envelope for Aleph is limited with current envelope - set by Iq and overall current capability of OS

what I see as difference to original and its dream figure of 100W@4R@1% is simply number of output mosfets (in current arrangement)

to get there, resulting xconductance (dictated by type of mosfets used,value of source resistors and sum number of mosfets) must be equal to original

Aleph 60 is having 6 mosfets up, and 6 mosfets down, sum being 12 mosfets per channel
Yep... all kosher so far.... 12 per side ... same same.
original IRF244, xconductance close to IRFP240
Awesome
original source resistors - 1R/3W MOX
Same
but - having place for 4+4 mosfets on your pcb ........................ scenario for making Aleph 60 of it is simple:
See the "add-on" board and pic below.... 6 + 6
instead of IRFP240 (noted in build docs) take IRFP150 (double die IRFP240, thus double xconductance), decrease all source resistors to 0R47; so - at least 3pcs up and 3pcs down, but - heck - populate all 4up and all 4 down

set sum Iq must be in range of 2A5 (number noted in Papa's SM, ignore lower meaning 370mV@1R source resistor; calc sez that 2A5 Iq sits better with declared amp dissipation number)
Edited to add - Same... 370mV ... after running attached, I may back off to 350mV for MY build... Just to have it run a little cooler with again... FOR ME... no loss in what I need. Sinks are at 58C in 23C room at 370mV. A little cooler would be nice. May use babysitter.
sum value of paralleled resistors in output sense group - same as in original Aleph 60 (1/6R=0R166)

that way you'll get same or better(if you use 4+4) current capability of OS as in targeted Aleph 60 and reach dream figure of 100W@4R

don't despair - decade ago I helped my dear AR2 to solve a puzzle why his DIY X600 is not having nearly 50% of power; when I realized that DIY X600 package he got from someone is having 1/3 of original number of mosfets, problem was solved

:devilr:

edit: now, when I gave you cheerful and free recipe how to solve missing power case, just to inform you that I bought World's Stash of IRFP150, and that you can have matched quartets only from me, price being measly 258$/quartet

matching made only by night, first quarter of moon, and I was strictly in Virgo mood

:rofl:
fortunately, I have somewhere between a butt-ton and a metric $hit-tonne of 150s. :)

In all seriousness I have no desire whatsoever to push MY build of the Aleph 60 any further. I was just answering the question asked by Tony. HE may want HIS build to be 100W at 1% into 4R. Mine... just... won't... be... set... up... that way...

Edited to add... Sorry to have answered Tony's question a bit sheepishly. I'll say this. If anyone using Randy's boards and the schematic and settings in the guide can achieve 100W 4R 1%, I will PayPal them $100USD F&F. Must post verified proof. If anyone has a "Real" Aleph 60 that has been measured.... and will post the results... I will PayPal them $50USD. Then, all of this can go away. I just want to enjoy my amplifier.

This isn't about my amp! I love the thing, and I'm not changing it (except to maybe play with the AC gain for fun). It has PLENTY of power for my needs.
 

Attachments

  • A60 Boards.jpg
    A60 Boards.jpg
    625.6 KB · Views: 94
  • Power Vs THD Various Iq.jpg
    Power Vs THD Various Iq.jpg
    213.6 KB · Views: 95
Last edited:
  • Like
Reactions: 1 user
Official Court Jester
Joined 2003
Paid Member
OK, my bad (and I'm glad for that) - now I see that you guys thought of thermal arrangement ........... beat me, now I see that I read wrong building guide for aleph 60 - didn't got to end of document showing additional board :rofl:

ignore thermal management rant above - I was most laughing at my self, remembering all mistakes I made in past


so, IAIMH - you have 6+6 mosfets and there still no 100W@4R

then all I can see as reason for not getting to full power is either Aleph CCS AC gain not being same as Papa's, or PSU defficiency

my peanut working as that

will think further, maybe fire sim to ease Geezer cells
 
Member
Joined 2019
Paid Member
^ Not a worry in the world. You're amazing. As mentioned... and I hope my post did not come off as a rant... I LOVE this amplifier. I personally have no desire whatsoever to try to get 100W (at any distortion level) into 4R.

With that said... if people trust my (lack of) skills... I'd be thrilled to try a few things re: CCS AC gain if they're easy enough to implement. You know... (imitating Sally Struthers) for the children. :)

This will all happen after I get back from vacation...

Laissez les bons temps rouler

:worship: :cheers:
 
  • Like
Reactions: 1 user
Official Court Jester
Joined 2003
Paid Member
as I see it, Aleph CCS AC gain is approx. 65%, whichever way you're measuring it

simplest for me to present is - ratio of (Vac across one source resistor in Aleph CCS * number of outputs in Aleph CCS) / (Vac across sense resistor group)

moderate level of power, dummy load connected

that practically showing % of current contribution of Aleph CCS in sum output current

pretty much same results as Papa's way of measuring it

there are other ways, but this is simplest to my brain

figure of 65% got from ancient sim note I made (and just found); sim is good enough for simple fact as that

edit - line-up of bracketed things corrected
 
Last edited:
  • Thank You
Reactions: 1 user
After a couple months of separation from the Aleph 60 monoblocks I built last year (Randy's boards in the 3 up 3 down each side of the "monoblock chassis"), time I spent listening to many different M2X daughter boards, tweaking the F5 turbo V2's distortion characteristic by ear and voltmeter, a vintage Denon integrated's pre-in, and even an Aleph ~20 in balanced input (thanks Balanced Iron Pre!) (2 up, 2 down per channel in a 4U-300 chassis), I hooked up the A60 monoblocks again last night.

It's like slipping on an old pair of jeans. Oh, yeah. Perfect. There's just so much more there there, even cold. What a hobby! What a project and gift from Papa and Randy for these boards and power supply boards and matched mosfets.
 
Member
Joined 2019
Paid Member
^ It is soooooooo wonderful ain't it?!

Attached for fun and for only fun... super duper duper quick fun. I will PayPal myself. :) Don't need original A60 measurements. But... if someone wants to post, they can.... just no $$ from me.

I did it... for the children... LOL!

:grouphug:
 

Attachments

  • Power Vs THD Various AC Gain.jpg
    Power Vs THD Various AC Gain.jpg
    269 KB · Views: 74
Official Court Jester
Joined 2003
Paid Member
Just to be sure I don’t cause even more confusion

it seems you did

max power at 4R should be with maxed Aleph CCS AC gain

please - measure and calc AC gain either with Pa's procedure or as I wrote in
simplest for me to present is - ratio of (Vac across one source resistor in Aleph CCS * number of outputs in Aleph CCS) / (Vac across sense resistor group)

you really need just two Vac meters clipped in to set that on the fly
 
Member
Joined 2018
Paid Member
I'm adding the Aleph 60 using IRFP150's to my project queue.

I have an ebay chassis with massive heatsinks that is a perfect candidate. Looking at my current project list, this will get done sometime in spring 2024... Plethora of Pinjatas will come before A60/IRFP150

Thank you for the inspiration on this one @Zen Mod :cheers:
 
Member
Joined 2019
Paid Member
@Zen Mod - any other stuff will have to wait a week. I’m out of “the office”.

See Randy’s guide and schematics for measurement points and process. It’s easy peasy.

My purpose was to show 100W 4R … numbers on how the numbers are calculated are meaningless to me. I explained how I did it… with Randy’s excellent guide … so people can replicate it.

25% 50% 10000000% all irrelevant.
 
Member
Joined 2019
Paid Member
@rhthatcher -

If you have a sec… for the nightly ZM. I can’t get to the guide with the math at the moment, and I’m typing with my thumbs on a tiny screen.

The measurements were super easy as you intended

200mV was measured across appropriate resistor with jumper off signal in, amp loaded 8R.

% I put in chart was the value dialed in with the jumper back on across same resistor.

So wherever your process says 50% sub in the value I put in the chart…

If you have a way to get to whatever calculation ZM wants before I’m back in town, that’d be great.

It couldn’t hurt for me to replicate the test anyway… who knows what I screwed up…
 
Official Court Jester
Joined 2003
Paid Member
looking at graph you posted (#953), for me is puzzling that violet trace (lowest THD while furthest with power on 4R) is with smallest Aleph CCS AC gain

while, for my peanut brain, it should be for highest Aleph CCS AC gain

again, how I'm grasping Pa's nomenclature:

if output current swing is 1A, contribution of lower amp half is 0.5A and contribution of upper amp half is 0.5A, that means that Aleph CCS (upper half) AC gain is 50%

if output current swing is 1A, contribution of lower amp half is 0.35A and contribution of upper amp half is 0.65A, that means that Aleph CCS (upper half) AC gain is 65%

if output current swing is 1A, contribution of lower amp half is 0.65A and contribution of upper amp half is 0.35A, that means that Aleph CCS (upper half) AC gain is 35%

simple as that

what is slightly confusing, as term - without really grasping entire Papa's procedure is that "gain" is used instead of "contribution", with number expressed either as percentage or as something lower than 1, where 1 as one whole is sum current output of amp
 
Last edited:
  • Like
Reactions: 1 user