A Study of DMLs as a Full Range Speaker

+ @Veleric , @BurntCoil
Building my plywood panel, I made also the choice of the grain in the direction of the long side. The 3 ply has an important difference of stiffness according to the direction. The high geometric ratio seems to be a factor to smooth the FR but in this case, the difference of stiffness will reduce the effective ratio.
Any opinion?
Christian
Hi Christian
If I can be permitted to respond, Eric and I discussed this at some length a long time ago.. We have differing approaches to this, I favour the grain running in the long direction, with the anisotropy being more balanced by the shorter lateral width. I was looking at achieving the lowest possible fundamental which I believe needs the lateral and longitudinal stiffnesses to be balanced as much as possible

Eric favours cross wise which he believes provides more even mode spacing (as I recall), so different aims, but I think he was also using 5 ply which has reduced anisotropy???.

No doubt he'll jump in here

Different strokes for different folks.

Maybe we need a duel, panels at twenty paces 🤭
Eucy
 
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Eucy , Was the Tasmanian Blackwood panel you used in a 3 mm ?
Yes
I recall it was available in a 1.5 mm thickness so that could offset the density / efficiency loss.
I doubt 1.5 mm would be stable under vibration at normal panel dimensions but it's worth a try .. May need to be treated more like a membrane in terms of mounting

Plyco also have a Tasmanian Sassafras in 1.8 and 3.0 mm , Sassafras has a SG of 0.4 - 0.5 and density of 495 kg3M versus Poplar being 450 kg3M.

The Sassafras has better grain aesthetics than Poplar unless you happen to be living in Sveden or Norway where white bleached timber is the fashion.
I tested Sassafras...I tested most of their samples. I also ranked them... Just have to find it all again 😖☹️
I'm living between 2 states at the moment so life's a bit chaotic
 
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OK... so...
After some quick experimentation with pink noise and music I am noticing a few things...

- I am using the 3/5 2/5 position as a baseline with the 3/5 along the long edge. In this position the sound is highly localized and does not spread across the panel. I need to flip this around and try the 3/5 along the short edge I suppose.
My gut feeling is that the core is at fault here...
- As mentioned in previous posts, small movements make a big difference. I can hear changes in phase and frequency almost continuously as the exciter moves, as well as changes in how broadly the response is spread (or not spread) across the length of the panel.
Ditto... Try listening along the edges of the panel to try and tell how the sound is travelling through the panel
- There is a huge difference in audible response depending on whether I am listening on the exciter side of the panel or the opposite side; the frequency range is much broader on the opposite side in a big way to the point where listening on the exciter side while moving its position might be pointless. This is, umm, an interesting problem since ultimately the listening position will be on the opposite side, but I want to be on the exciter side to move it around. I might need to use an assistant to move it around while I listen.

- Trying to keep the panel horizontal while moving the exciter basically means I am lying on my back with the DML frame sitting on sawhorses above me. This adds the effect of the space between the floor and the panel which will color the sound somewhat. I do not see a way around this however until the exciter is mounted, and then it cannot be moved easily of course.
Why aren't you trying the exciter on the top of the horizontal panel??
- I am wondering if the panel might have too much damping.
Core again?
You may have to bite the bullet and try a different ply material
Right now it has 5/16" EPDM foam along both of the long edges. I think I may try removing sections of it, distributed of course (not all in one spot), and see what happens. This may be at least part of the reason why sound is localized around the exciter position since total damping will increase with distance along the long axis. I am guessing mode shapes are another part of this if not a big part.

- Starting off with a lot of damping while looking for the ideal spot might be like tuning a TL design in a simulator (Martin's work sheets or Hornresp); the damping is not added until the very end so that the effects of geometry changes while optimizing the design are much more obvious. In other words the damping may mask the changes in response with the movement of the exciter. The obvious problem though is that removing damping (edge foam) also changes the stiffness of the suspension and thus damping and edge stiffness are not mutually exclusive. With a TL adding damping does not alter the tuning (much); it just flattens the resonant peaks (and lowers the port response, killing low end extension).

Apologies for the word wall, but there is a lot to consider as I am sure the experimenters here have already noticed :)
Regards
Eucy
 
The link below has many pictures of YAMAHA NS20, NS30...etc.
I saw it at a friend once and it was just a big foam board
Then it has very small XMAX
Now I think YAHAMA seems to be the forerunner of DML
That looks more like an attempt to do away with the depth of a conventional woofer than true DML to me. The forerunner of DML was a military speaker. Not clear if that was use of some panel in a vehicle or a separate easily installed item with good sound reproduction capabilities.

The Yamaha set up might relate to a youtube video where some one converts a wider range speaker to an exciter and makes a glass table produce music ;) providing a weight is placed on it to tension the glass. Yamaha may have hooked up something similar to a diaphragm. A kef b139 uses some sort of foam plate.
 
Speaking of which, here is the first panel on the frame with the EPDM foam surround. The exciters will be arriving this evening so I'll be testing soon. The mechanical pencil is included for scale. Dimensions are 24" x 92"
So the panel is about 15ft^2. Has anybody looked at using the same panel area with different aspect ratios? Dayton suggest taller aspect ratios can be used but suggest this arrangement. They don't mention a max.
DMLpanelSize.jpg

A ratio of 1,25 against your 3,8, Good, bad or doesn't matter?
 
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A ratio of 1,25 against your 3,8, Good, bad or doesn't matter?
Fair question. There are a few here who deviated from that ratio, and in one of the papers and/or one of the participants here tested multiple ratios and found that the higher aspect ratios tend to work at least as well if not better. BurntCoil's 'Tall Blondes' are high aspect for example at ~3.8 IIRC.
 
So a bit more quick testing this morning...
At first l gave everything a listen before starting modifications so my memorized basis of comparison was fresh. Distribution throughout the panel was better than I remembered. I started by removing almost all of the full edge damping with a few pieces left of random lengths in random locations (see below). This as expected increased the SPL considerably and the sound was distributed more throughout the panel. I also added the sound absorbing panels shown in both images which seemed to improve the aforementioned discrepancy of above vs. below response. The panels are 2" x 24" x 48" Corning 703 covered with foam triangle baffles.

Reduced edge damping.jpg


Then I added a second exciter wired in series. The bottom exciter in the image is in the 2/5 position in length and width. The upper exciter started in the 2/5 position (opposite side) and then was shifted to a position that gave a bit more low end extension. This as one would expect increased the spread of the sound across the panel. The placements look strange in the photo just because of the perspective.

Duel exciters.jpg
 
The problem however is so far I can only find 1/2" or 2" thick panels locally which is considerably off from the 1" thickness I want to try.
Go with the 1/2". You'll be amazed at the efficiency EPS is gonna' have compared to ply. You could even make the panel half that size for the same output. Be sure to apply a thin coat of 50/50 wood glue to water.
 
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Before I commit to the plywood I think I will try EPS in the same size just to hear the difference. One panel of EPS is cheap enough to try out. The problem however is so far I can only find 1/2" or 2" thick panels locally which is considerably off from the 1" thickness I want to try.
Standard EPS with density aound 15kg/m³ is said not dense enough for DML application. 25kg/m³ more suitable (see Audiofanzy, Leob or Spedge posts). If you go for it, tell us about HF.
For the oter tests you did, have you some possibility to post FR?
 
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According to the Owens Corning datasheet the standard 'Foamular 150' is 20.8 kg/m^3 and the 'Foamular 250' is 24.8 kg/m^3. The local big box stores carry the Foamular 150 with 1/2" in unscored, and 1" and 2" in scored. Due to the size of my frame (2' x 8'), and the fact that Tech Ingredients had good results with 1.5" foam in a 2' x 4' panel (albeit free hanging) I am inclined to go thicker than 1/2".

Right now all the measurements are qualitative. I have not been performing REW sine sweep testing etc. yet though I am getting set up for it.
 
According to the Owens Corning datasheet the standard 'Foamular 150' is 20.8 kg/m^3 and the 'Foamular 250' is 24.8 kg/m^3. The local big box stores carry the Foamular 150 with 1/2" in unscored, and 1" and 2" in scored. Due to the size of my frame (2' x 8'), and the fact that Tech Ingredients had good results with 1.5" foam in a 2' x 4' panel (albeit free hanging) I am inclined to go thicker than 1/2".

Right now all the measurements are qualitative. I have not been performing REW sine sweep testing etc. yet though I am getting set up for it.
I had a look to the specifications. Not found the density... but it is XPS (eXtruded) no? not EPS (Expanded)?
 
So I made a side stop at the hardware store this afternoon, specifically Home Depot, who carries 4'x8' sheets of 3mm and 5mm Luan type ply, as well as Foamular (XPS) and R-Max (EPS) both in several different thicknesses (1/4" 1/2" 3/4" 1"). I conducted a highly scientific transient test by pulling panels from the shelf and rapping on them repeatedly with my knuckles while suspending them in the air with a Heisenberg two-finger grip.

The XPS and EPS both ring like crazy. My highly trained assistant (my teenage daughter) and I could both hear the ring clearly which lasted about 576.3 ms as measured by an atomic clock that had been calibrated at NIST only a few hours before. The EPS had a significantly higher 1st mode frequency than the XPS for a given thickness; however that could have been due to the thin aluminum face sheets on the EPS as compared to the XPS with no face sheets.

The ply panels only rung about 1/4 of that or less. I came very close to buying a 5mm panel to try out (current panel is 3mm ply) but it would not fit in my car. Maybe I will go back tomorrow with the truck. I was not tempted to get EPS or XPS.

So to summarize... Foam be ringin' like a mofo. Ply be dead like Tupac. Those are both scientific terms. These properties appear to be consistent with a lot of the results reported here like efficiency, sound quality, and frequency range; ply damps much more than EPS or XPS foam, but ply is not nearly as stiff per unit volume as EPS or XPS.

I am surprised that a Luan/foam/Luan composite does not work well (reportedly) since it would be very stiff for its weight (like foam) yet provide significant damping (like Luan). That is why I ask in my post above about that particular test since I would like to compare notes. It seems like a 3mm-0.5"-3mm sandwich of carefully bonded ply-foam-ply would work at least acceptably and would definitely be less expensive than a more exotic ply like carbon fiber/nomex honeycomb core/carbon fiber.
 
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So I made a side stop at the hardware store this afternoon, specifically Home Depot, who carries 4'x8' sheets of 3mm and 5mm Luan type ply, as well as Foamular (XPS) and R-Max (EPS) both in several different thicknesses (1/4" 1/2" 3/4" 1"). I conducted a highly scientific transient test by pulling panels from the shelf and rapping on them repeatedly with my knuckles while suspending them in the air with a Heisenberg two-finger grip.

The XPS and EPS both ring like crazy. My highly trained assistant (my teenage daughter) and I could both hear the ring clearly which lasted about 576.3 ms as measured by an atomic clock that had been calibrated at NIST only a few hours before. The EPS had a significantly higher 1st mode frequency than the XPS for a given thickness; however that could have been due to the thin aluminum face sheets on the EPS as compared to the XPS with no face sheets.
👍👍👍😃🤭
The ply panels only rung about 1/4 of that or less. I came very close to buying a 5mm panel to try out (current panel is 3mm ply) but it would not fit in my car. Maybe I will go back tomorrow with the truck. I was not tempted to get EPS or XPS.
Not even for a (more scientific) try??
So to summarize... Foam be ringin' like a mofo. Ply be dead like Tupac. Those are both scientific terms. These properties appear to be consistent with a lot of the results reported here like efficiency, sound quality, and frequency range; ply damps much more than EPS or XPS foam, but ply is not nearly as stiff per unit volume as EPS or XPS.

I am surprised that a Luan/foam/Luan composite does not work well (reportedly) since it would be very stiff for its weight (like foam) yet provide significant damping (like Luan). That is why I ask in my post above about that particular test since I would like to compare notes. It seems like a 3mm-0.5"-3mm sandwich of carefully bonded ply-foam-ply would work at least acceptably and would definitely be less expensive than a more exotic ply like carbon fiber/nomex honeycomb core/carbon fiber.
I think that combo would be deader than Tupac as well...It doesn't take much to deaden XPS hence the watered down PVA used by many. To date, I can't find non-commercial quantities of high density EPS here so I haven't tried it...I will keep looking just to tick that box. I have tried XPS and it is certainly LOUD.

Going back to basics though, development of low frequencies is favoured by more mass in a panel, so having a very light panel encourages HF over LF. A balance has therefore to be struck unless separate HF and LF panels are used.

It would be useful to see side by side sweep tests of XPS and EPS sheets instead of just subjective comments on each..I don't think anyone's done that???

Eucy